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CONVEYOR LENGTHS
The model 151 Standard
Tubular Frame Conveyor is available in lengths from 20' to 375' in
5' increments.
CONVEYOR
WIDTHS
The belt widths
available are 18", 24 & 36" standard conveyor belt widths.
CONVEYOR FRAME
Truss type, constructed entirely of
tubular members - 2-7/8" dia. chords, and 1-11/16" dia. diagonals
and wind bracing. Side frames are jig welded and are assembled into
a box truss (39" depth) by bolt connected wind bracing. Head, tail
and gravity take-up sections are factory assembled. Intermediate
sections are shipped knocked down to save freight and cubage
charges. (Factory assembly available at slight additional charge.)
Head and tail sections are 5 ft. long, and stock lengths of
intermediate sections are 5, 10, 15, and 20 feet. (Special length
sections, to meet exacting conditions, are readily available.)
Stockwidths are 18, 24, 30, 36, and 42 inches.
TRUSS JOINTS
Joint frames (with cross bracing) are
provided between each section to serve as an assembly fixture and to
add truss rigidity. Four bolts are provided at each chord (see
diagrams), thereby allowing use of "drift pins ' for ease of
assembly and erection.
PULLEYS
Heavy duty, all steel welded type,
individually turned and crowned to ensure true concentricity with
the bore. The entire face of the pulley is machined. Pulleys are
equipped with Taper-Lock and Q.D. hubs and bushings. OSHA and MSHA
Pulley Guards and Tail Pulley Cage are standard.
IDLERS
MARCO Series M15 - 4 1/2" dia rolls,
with pre-lubricated ball bearings which require no further
lubrication. Troughing idlers are spaced on 4' - 0" centers with two
extra at the loading point; return idlers are spaced on 10' - 0"
centers. 35o idlers are standard. Idlers of other
types and spacing are available upon request, at prices which vary
with specifications.
BELT TAKE-UP
Screw type acid cleaned and plated,
providing 21" adjustment. Gravity type take-up is optional at
additional cost.
GRAVITY
TAKE-UP
Optional but recommended in many
cases. Vertical gravity take-up assemblies include two bend pulley
assemblies and a sliding (take-up) pulley assembly with cage and
slide rails. Take-up weight is not included. A shedding deck,
equipped with gum rubber flashing, is mounted over sliding pulley to
prevent entrance of material between belt and pulley.
RETURN BELT WIPER
"Plow type", equipped with gum rubber
flashing, and is mounted in front of tail pulley to prevent entrance
of material between return belt and pulley. The wiper is integral
with the screw take-up, providing fixed relationship between vviper
and pulley, regardless of take-up setting.
ASSEMBLY BOLTS
All the field assembly bolts are acid
cleaned and plated.
LOADING HOPPER
The loading hopper is 5 ft. long, 8"
in depth and is designed to appropriately center material on the
belt. It is equipped with adjustable gum rubber flashing to prevent
leakage. Hopper length can be extended to any dimension, resulting
in continuous side skirts.
SUPPORT LUGS
Heavy steel lugs provide a
pin-jointed connection to either steel or timber supports. A
sufficient quantity is provided for supporting on 30 ft. conveyor
centers.
CONVEYOR SPAN
Spanability varies with load
conditions, weight of material, belt width, accessories. etc. for
allowable spans.
MOTOR SUPPORT
Integral with shaft mounted reducer
wherever possible. If conditions will not permit use of an integral
motor support, then a structural steel motor support is furnished
above the conveyor belt, providing 15" material clearance.
CONVEYOR DRIVES
Drive includes shaft mounted helical
gear speed reducer (gears are enclosed and running in oil) driver
and driven sheaves and vee belts. All drive components are selected
to adequately transmit horsepower required. OSHA/MSHA Drive Guard is
standard. |
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BACKSTOP
When conditions indicate the belt and
load will reverse under power failure, a backstop is provided.
Backstop is mounted in the shaft mounted reducer, and runs in oil.
ELECTRIC MOTORS
Horsepowers vary with capacity length
and incline. Motor sizes are selected with ample safety factors to
provide an efficient and reliable power source. 1800 RPM TEFC, Nema
design "C", hi-torque, 3 phase, 60 cycle, 230-460 volt motors are
considered standard. Other enclosures, and motors with other
electrical characteristics, are also available.
CONVEYOR BELT
The use of 35o
troughing idlers on 4 ft. centers provides ideal conditions for
the use of belts with synthetic fabrics. Strength of fabric, number
of plies, and thickness of rubber top and bottom covers are combined
to ideally satisfy the installation requirements.
OPTIONAL SPECIFICATIONS
OSHA WALKWAY
BEAMS (SUPPORTS) WITH TOE PLATE
Walkway beams are structural channels
(spaced on 5'-0" centers), with handrail supports and two strands
of 1.66" O.D. galvanized tubular handrailing. Attachment hardware
for top handrail is designed for "continuous grip". Included are 4"
toe plate and plated assembly bolts. Walkway beams provide for 24"
wide decking and are drilled for decking assembly. Entire walkway is
designed to conform to MARCO interpretation of OSHA specifications,
including requirement that "handrail shall be able to accept a 200
lb. force in any direction". Walkway beams are available for one, or
both sides, of conveyor.
WALKWAY DECKING
All steel, non-skid Grip-Strut
decking. 24" wide (in two 12" widths), may be field tack-welded, or
bolted to walkway beams. Decking is 14 ga. and available in 5 ft.
and 10 ft. lengths. Included are plated assembly bolts and special
washers.
MARCO IS CURRENTLY
RECOMMENDING THE MODEL 361 CONVEYOR BE USED IF WALKWAY IS TO BE
INSTALLED AS IT REQUIRES LESS SUPPORT STRUCTURE TO BE USED
HINGED CONVEYOR HOUSING (Carrier Belt)
Hinged conveyor housing is
constructed of 18 ga. corrugated culvert sheets through 30" width.
16 ga. above 30" mounted on 16 and 14 ga. corrugated support bands
respectively. Carrier belt is adequately covered, and troughing
idlers can be observed without opening housing. Support bands are
mounted with assembly bolts on 4'-8" ctrs., and each housing section
is provided with hinges for independent raising and lowering. Covers
and hands are heavily galvanized. Assembly bolts are acid cleaned
and plated.
RETURN BELT COVER
Formed 16 ga. sheet metal deck to
divert carrier belt spillage away from return belt. Furnished with
plated assembly bolts. 'While return belt covers are available as an
option. they are generally not recommended for most installations.
BELT
WIPER ( For Head
Pulley )
Equipped with double rubber squeegee
and adjustable tension spring, providing constant pressure on belt
surface. Mounted under pulley to provide greatest efficiency.
RUBBER
LAGGING ( Heavy
Duty ) FOR CONVEYOR PULLEYS
Heavy duty, top quality "ruff-top"
rubber lagging - can be furnished on either crown or flat face
pulleys. Installed in multiples of 6", 8" and 10" widths to ensure
conformity to crown face. Recommended on drive pulleys where there
is a possibility of belt slippage. Slide lagging and vulcanized
lagging optional.
CONVEYOR SUPPORTS
A-frame supports and support towers
are available to satisfy any supporting requirement. Standard
A-frame supports, available to 50' (in 3" increments), are of
tubular construction. Supports of structural construction are
available in 6" increments though 92'. Cross-bracing is provided for
bolted field connections. Assembly bolts are acid cleaned and
plated.
OTHER OPTIONS
- Shuttle Conveyors
- Wind Guards
- Retainers
- Transition Sections
- Discharge Hoods
- Transfer Chutes
- Self-Cleaning (Wing Type)
Pulleys
- Aluminum Drip Troughs
- Continuous Side Skirts
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